One of the most common and important tasks in a manufacturing business is cutting metal. Everyone agrees on the importance of being able to cut metal in the fabrication shop. However, few agree that hydraulic or mechanical methods work better. If you're going to spend your money on mechanical shears or hydraulic shears, you'll want to know which one actually works better and does the best job.
While the debate is still very hot, we can give you an idea of which method is better than the other. This is an introduction to metal shearing and describes the advantages and disadvantages of both types of shearing. This information will enable you to make informed and informed decisions when purchasing equipment for your plant or company.
What do you need to know about shearing metal?
When someone says they are cutting metal, they are referring to the process of separating a sheet of metal by cutting in straight lines. Metal shearing is a precise cutting process where producing straight lines is critical.
To get that straight line, you'll need the right sheet metal shearing device, which brings us to a heated debate on mechanical vs hydraulic shears. Like most devices, each has its own pros and cons to recommend.
Advantages and disadvantages of mechanical shears
Reliability and price aside, the number one thing you should focus on with any shearing machine is accuracy. Mechanical shears are manually operated, while hydraulic shears are CNC-controlled.
It is worth noting that mechanical shears have more safety issues than hydraulic shears. That said, mechanical shears can cut very quickly, but should not operate continuously for long periods of time. The machine needs a break and you have to take the time to adjust the blade clearance.
Mechanical shears are shock-resistant, easy to operate, easy to maintain, and environmentally friendly. Since mechanical shears do not require any hydraulic oil, they do not generate hydraulic waste. Unlike hydraulic shears, which require cooling, mechanical shears don't waste much energy.
Advantages and disadvantages of hydraulic shears
One thing you should know about the difference between hydraulic and mechanical shears is that hydraulic shears have hydraulic transmissions while mechanical shears have mechanical transmissions. What does this mean for you and your store? Hydraulic transmissions are generally considered smoother and more reliable in operation.
Another thing you should know about hydraulic shears is that they are more precise than mechanical shears. The hydraulic shearing machine is also equipped with the function of preventing overload. This overload protection can save you a lot of money as the machine will stop itself when it encounters an obstacle or is about to max out the shearer's PSI.
Finally, hydraulic shears tend to be much less expensive than mechanical shears, making them very popular in many manufacturing shops.
In conclusion, both hydraulic shears and mechanical shears have qualities that are worth recommending. As you examine the pros and cons of each approach and evaluate them, your decision will ultimately come down to what you value most.
Do you want the speed of a mechanical shear? Or do you want the precision of a hydraulic shearing machine? If your store wants to maintain an eco-friendly image, it may be better to use a mechanical shearing machine than a hydraulic shearing machine. It all depends on what you value most and what you want from your machine. If you want to go through material quickly and don't need to cut all day, then a mechanical shear will suit your needs. If you want to buy mechanical shears, please contact us.
Hengli is a professional custom sheet metal cutting equipment manufacturer in China. We focus on the R&D and manufacturing of high-end industrial automation equipment. The main products are synchronized with the world's advanced technologies and are widely used in the pillar industries of the national economy such as automobile manufacturing and parts processing, iron and steel metallurgy processing, electric power, and metal packaging. The company aims to become a technology pioneer and market leader in the metal blanket forming industry, insist on innovation, build a brand, and prosper China's equipment manufacturing.